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CASE STUDY / GANGSAW BLADES

MARRON EMPERADORSPAIN

A story from the early 2000s, when the natural cavities of Marron Emperador were causing conventional gangsaw segments to detach and blades to fail.

Spain SPAIN · NOVELDA · MARRON EMPERADOR
THE RESULT IN ONE LINE

WHEN THE STANDARD DIDN’T WORK,WE CHANGED THE SHAPE.

The early 2000s. Marron Emperador. The world’s first patented trapezoidal diamond segments.

THE CHALLENGE

The cavities were destroying conventional blades.

In the early 2000s, Marron Emperador was one of the most demanded marbles in Novelda. Its frequent natural cavities created a serious cutting problem: conventional segments could be damaged or detached when crossing the voids, leading to blade failures.

THE DIAMOND SERVICE SOLUTION

We changed the segment geometry.

Diamond Service developed and patented the world’s first trapezoidal diamond segments, specifically designed to withstand these extreme cutting conditions and improve segment stability.

THE RESULT

A new way to cut Marron Emperador.

The new geometry made reliable industrial cutting of Marron Emperador possible and gave Diamond Service a unique solution for a material that was causing serious problems throughout the Novelda stone district.

WHAT CHANGED

INNOVATIONISN’T NEW TO US.

We have been solving production problems by developing new diamond-tool technologies for decades. When the existing solution is not enough, we develop a new one.

PeriodEarly 2000s.
ProblemNatural cavities caused segment loss and blade failures.
InnovationWorld’s first patented trapezoidal diamond segments.
ImpactReliable industrial cutting of Marron Emperador in the Novelda stone district.
PRODUCT USED

TRAPEZOIDAL GANGSAW SEGMENTS

A patented trapezoidal segment geometry developed to improve stability when gangsaw blades cross the natural cavities typical of Marron Emperador.

VIEW TRAPEZOIDAL GANGSAW SEGMENTS →

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